Aluminum face cast process

Check the gallery for step by step instructions.

WARNING: Working with molten metal can be FATAL. Exercise safety precautions at all times.

Aluminum melts at 1220 degrees F and that means third degree burns if you are careless enough to forget that.

1. 3D scan your face. This scan was done on Next Engine with Scan Studio on high resolution.

2. 3D print the face. Use proper support and carefully clean with needle nose pliers.

3. Vacuum form the results. I vacuum formed the fac