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Face Mask with Replaceable Filter Element
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Face Mask with Replaceable Filter Element. This Mask can be sanitized by removing the used filter, washing the housing with soap and water and installing new 40 mm Filter Element. Designed for 3-D printing on basic home type FDM 3-D printers. This mask is made up of Four primary 3-D printed parts: Mask Body, Filter Housing, Filter Retaining Screw Cap & Filter Retaining Plate. & Four 3-D printed Snap-in Elastic Band Adjusters. These parts are intended to be printed from common PLA, with no support, no brim, no raft. Place each of the primary parts so its largest flat surface is facing against the print table. Print the 4 Snap-in Adjusters as a separate print job. Additionally required for each unit are: One 40mm Circular Filter Element Two pieces of ¾ inch wide Elastic Band The Filter Housing is designed to be glued to the Mask Body. I use Methylene Chloride and solvent weld these parts together. Apply a small amount to each surface to be joined, using a small brush. Carefully align and press together firmly for a few seconds. Here is one example of the solvent for bonding. Its serious solvent, unhealthful and flammable, use only as directed on the package. https://www.amazon.com/Weld-Acrylic-Adhesive-Applicator-Bottle/dp/B0096T6P1Y The 40 mm Circular Filter Element is not a printed part. The preferred filter material would be Non woven Sheet Polyester filter material .5 micron (or smaller) rated materials. Here is one example: https://www.amazon.com/Polyester-Filter-Media-Fabric-Sheets/dp/B074FT85MW Alternatively, Filter Material may be sourced from a good quality surgical mask, and cut to size by hand. One can likely get several 40 mm disks from a single mask. Other possible sources of appropriate filter material may be harvested from various commercially available HEPA filter products. Make sure the filter material you choose to use is adequate for your intended use. Straps to fit around the wearer’s head are intended to be made from ¾ “ wide Elastic Band. When wo
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