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Filament tension sensor – 3D printable model from Thingiverse Thingiverse

Filament tension sensor

by sktedro
17 Downloads
12 Likes
0 Makes
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This is a very simple design with a potentiometer, a spring and two bearings to detect the tension of the filament. It is designed for 1.75mm filament, but that is adjustable by the U groove in the bearings. I'm going to use it as a part of a filament winder for my upcoming filament extruder.

I have included all the files so you can edit it as you wish. In the .dwg file I have included is a part to use when your filament is 45mm above the plate, but mainly you probably want it higher, so in the .dwg file and in .stl files there's a design for filament 50+mm above. You can adjust the height with two M3 screws or threaded rods. Sky is the limit.

If you want to make your own bearings like I did, I included the .stl file for printable bearings with U groove. For one, you're going to need 10pcs of 4.5mm steel balls (BB gun ones do just fine) - they are actually 4.3mm in diameter. This ball bearing has 25mm OD and 5mm ID. For more info about these printed bearings and instructions abou
Source
Thingiverse
What you need to print this: Intermediate Low confidence
Single piece Hardware needed
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 1/3
Printer
FDM / FFF
File format
STL
Material
PLA, Polycarbonate
Post-processing
Hardware
Software
Cura, PrusaSlicer, or similar
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