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HV EV Cable Clamp Clip – 3D printable model from Thingiverse Thingiverse

HV EV Cable Clamp Clip

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IMPORTANT: Use at your own risk using your own judgement. This are not designed or tested to meet any specific electrical engineering specification. I take no responsibility for how anyone chooses to use these files.

Cable clip/clamp intended for mounting HV traction wiring cables for electric vehicle conversions. This was designed for 20mm OD cable. The cable used was 70mm^2 double insulated from Zero EV.

The screw is a standard M6 roofing bolt. 30 or 40mm length is suitable depending on the thickness and flatness of bodywork. The nut is a standard square roofing nut that fits into a slot.

The advantage of these screws is they have a shallow domed head, and so fit neatly below carpet.

Also included is a asymmetric variant where the clamping surface isn't flat. I found this suitable for when the bodywork has ridges which would otherwise prevent the clamp from being parallel to the floor.

The SOLIDWORKS part files are included so the design could be modified for differe
Source
Thingiverse
What you need to print this: Intermediate Low confidence
Single piece Hardware needed
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 1/3
Printer
FDM / FFF
File format
STL
Material
Post-processing
Hardware
Software
Cura, PrusaSlicer, or similar
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