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Porter Cable Zero Clearance Insert 894567 – 3D printable model from Thingiverse Thingiverse

Porter Cable Zero Clearance Insert 894567

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This is a replacement "Zero Clearance" insert plate to replace the obsolete part #894567.
The slot is 1/8" wide and exactly centered so you shouldn't need to trim much on the first pass. If I had left the slot out, I would cut into infill. I'm sure there are ways around that, but it seemed much easier to just put the slot in.

The piece is split into a top and bottom half to allow printing on a 220x220mm bed. The lap joint overlap is held in place with the center bolts. I added just a bit of gap between the two lap joints since I wanted to print both pieces such that the outward facing side was printed on the bed first. That meant I had to print with some supports on one of the pieces and a small gap reduced sanding.

I have included the Fusion 360 file as well as a step file if you need to make any tweaks for your set up.
Source
Thingiverse
What you need to print this: Intermediate Low confidence
Why?
large print · significant post-processing
Single piece Hardware needed
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 2/3
Post-process 2/3
Printer
FDM / FFF
File format
STL
Material
PLA
Min. bed size
220 mm (Large)
Post-processing
Sanding, Hardware
Software
Cura, PrusaSlicer, or similar
Same designer, more platforms

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