Small Electronics Enclosure

This is a stacked acrylic enclosure that was produced for a round of hardware functionality testing. Due to the limited number of units needed it was most cost effective to manufacture these out of 2D laser cut developments vice creating molds and tooling. The units contain a custom PCB, speaker, buttons, LED light pipe, and a battery holder (4 AA). The structure is held together with tamper-proof torx cap screws that connect to threaded spacer pins which keep the plies aligned. The battery cover on the bottom is attached with Phillips head pan screws and captive nuts inside the stack up. The speaker is secured by the top ply and a tapered recess. Care was taken to ensure adequate void volume was maintained for proper speaker operation along with reducing excess material for weight savings.