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Smallest Motion(Smart) Filament sensor mk2 – 3D printable model from Thingiverse Thingiverse

Smallest Motion(Smart) Filament sensor mk2

by Barkh
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For now it seems working, future changes on demand/result of long term testing.

6.4.2022
replaced by https://www.thingiverse.com/thing:5342918
5.3.2022
It wil grind through hole and starts slipping in about 100m of PLA. You may try ptfe from both sides or use nylon on body, but I currently working on 3 bearing versión.
3.3.2022
aditional distance of axis
28 tooths encoder instead of 30 (precision 0,45 -> 0.9 in Marlin)
filament hole 0.1mm closer to axis
PTFE ends before wheel, option add/remove PTFE to both sides - you can have wires to left instead to right

28.2.2022 - fine tunning - added 0,2mm between axis and sensor - I was getting false alarms, tooth encoder base partly covered sensor

28.2.2022 - first mk2 version, currently in testing

resolution < 0.5 - you can use 1mm setting in Marlin FW motion sensor section
accurate - can detect missed full step.

If you get random filament runouts during print, than you have step skip or filament slip at extruder nor
Source
Thingiverse
What you need to print this: Intermediate Low confidence
Single piece Hardware needed
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 1/3
Printer
FDM / FFF
File format
STL
Material
PLA, Nylon
Post-processing
Hardware
Software
Cura, PrusaSlicer, or similar
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