Special Assignment For Client

Scope of work performed: Phase 1: Engineering design: Design tasks completed: ✓ In-depth technical requirements analysis ✓ 3D design using SolidWorks ✓ Kinematic and dynamic simulation of six movements ✓ Stress analysis using FEA ✓ Design of an integrated hydraulic circuit ✓ Design of electronic control panel Design outputs: 15 detailed engineering drawings 3 digital simulation models Comprehensive stress analysis report Electromechanical circuit diagrams Phase 2: Manufacturing and assembly: Manufacturing processes performed: Metal structure manufacturing Laser cutting with ±0.1 mm precision Heat-treated bending and forming TIG welding with X-ray inspection Manufacturing of hydraulic components Precision turning of cylinders (0.01 mm accuracy) Hard chrome grinding of rods Assembly of specialized valve packages Assembly of electronic system Custom PCB design and manufacturing Custom microcontroller programming User interface installation Manufacturing quality: ✓ 100% inspection of gauges ✓ Pressure testing of each component ✓ EMI electromagnetic inspection ✓ Integrated environmental testing Phase 3: Testing and verification Test program implemented: Basic function tests: ✓ Testing of all six movements ✓ Movement limit testing ✓ Repetition testing Safety tests: ✓ 150% overload testing ✓ Power loss test ✓ Safe stumble test Performance tests ✓ Motion accuracy measurement ✓ Noise level measurement ✓ Power consumption measurement Compliance tests: ✓ EMC/EMI test ✓ Medical environment test ✓ Sterilization test