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Polaris Float Connector Patch – 3D printable model from Thingiverse Thingiverse

Polaris Float Connector Patch

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I managed to break the float connector on my Polaris. Since it's integrated into a central piece that is $20 I figured a patch would be much less trouble.

Print 2 of the brackets laying flat for maximum strength.

Updated with a v2 that keeps the original length length and has a thicker sleeve to hopefully last longer (v1 lasted ~1 year before shattering).

Directions:
1. Clean up the break so that the connector now sits crossbeam to crossbeam. (shouldn't be needed with v2)
2. Remove back blue cover around connector
3. Join with 2 brackets
4. Put sleeve over brackets
5. Widen the blue covers hole for the connector

Notes:
The brackets stick out more than what I designed for. I cleaned up the inner curves of the brackets to see if I could make it fit better but wasn't very successful so left them the same to avoid any first layer adhesion issues. So instead the sleeve is measured to the dimensions of how the brackets sat on my Polaris. Your mileage may vary so I included
Source
Thingiverse
What you need to print this: Beginner Low confidence
Single piece
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 0/3
Printer
FDM / FFF
File format
STL
Material
Software
Cura, PrusaSlicer, or similar
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